Partner with the EXPERTS in Belt Conveyor Solutions
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An iron ore mine in Australia struggled with extreme carryback on an incline conveyor, leading to costly cleanup efforts, belt misalignment, and safety hazards. Flexco and a distributor installed a CBS Continuous Blade Secondary Cleaner and EZ-Air Tension Kit, reducing maintenance needs, improving belt tracking, and eliminating safety risks.
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The Flexco® Flextreme™ Secondary Cushion is the ideal cleaner cushion to pair with aggressive highspeed belts. The polyurethane cushion is encased in stainless steel, removing any chance of delamination; resulting in increased longevity.
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Flexco knows downtime on steel cord belts drains crucial operation time and eats into the bottom line of many heavy-duty operations. Instead of suffering through downtime waiting for a vulcanized splice to be scheduled, the patented new FXC™ Steel Cord Belt Fastening System can be installed immediately as an emergency splice to get customer belts back up and running or can be used to pull a new belt onto the conveyor system.
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Since 2004, The Australian Mining Prospect Awards are the most esteemed and prestigious awards program for the mining and minerals processing industry within Australia.
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Flexco Elevate™ Digitally Transforms Belt Conveyor Productivity
Flexco recently introduced Flexco Elevate™ Belt Conveyor Intelligence™, an innovative, real-time monitoring system that harnesses the power of predictive analytics so mining, aggregate, and cement operations can remotely gather critical insights that optimize belt conveyor productivity.
Flexco Australia has partnered with the esteemed Australian Made Campaign to showcase its in-house manufacturing capabilities. Flexco Australia prides itself on the ability to provide jobs for Australians and provide the quickest service to our customers. Look out for the iconic green and gold kangaroo on our locally manufactured products and watch the video to find out more.
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Flexco recently took part in a test trial of the XP™ Staple Belt Fastening System against a competitor in an Australian coal mine. After three weeks, the competitor’s fasteners were deemed unusable; it took Flexco 17 weeks to reach a similar mark. See how Flexco fasteners decrease downtime and increase productivity in our latest case study.
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You don’t have to have a degree in engineering to select the right heavy-duty mechanical belt fastener for your application with the new Heavy-Duty Mechanical Belt Fastener Calculator from Flexco. Simply plug in the tension rating, minimum pulley diameter, and belt thickness, and you are on your way.
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High employee turnover? New workers with no conveyor experience? With years of hands-on expertise, let the Flexco experts train your team on the essential components of heavy-duty conveyor systems. Real-world focused content combines with unique, one-of-a-kind learning methods, expert insights, and best practices to focus on pure conveyor training. No marketing, no sales, just the Essentials. Because investment in the next generation of workers has never been more Essential to your operation.
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The Novitool® Pun M™ NDX Mobile Finger Punch and Aero® 325 Splice Press are the newest timesavers in the Flexco offering of belt splicing solutions. When used together, they ensure the preparation and splicing of the aramid cord belting and traditional thermoplastic belting used in your live roller belt and transport tote application is done right – in a timely fashion.
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Flexco understands the challenges that operations in the industrial baking industry face. Whether it’s downtime or product loss, we have you covered with solutions that increase uptime, efficiency, and throughput. Find out how one industrial bakery increased their production by $22,000 with the right belt cleaner.
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Designed for continuous ambient temperatures up to 200º C (400º F) and spikes to 230º C (450º F), this deep red blade takes the heat and yet provides the extended wear life of our standard ConShear™ blade.
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February 04, 2025
Steel cord conveyor belts are a critical component in the heavy-duty mining industry, offering unparalleled strength and performance. But when these belts experience damage, the resulting downtime can be costly and disruptive. Our latest blog explores the key benefits of steel cord belts, the challenges of splicing them, and the essential questions every maintenance team should ask to prepare for unexpected downtime.
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March 06, 2024
Knowing when to choose mechanical belt fasteners over vulcanization for your belt conveyor system is crucial. Hear firsthand from Franklin Moore, Flexco’s Heavy-Duty Product Manager, on the most effective ways to determine which solutions will work best for certain applications, and what resources are available to help your team.
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Choosing the right belt splicing system can be difficult. For help deciding between Endless Belt Splicing and Mechanical Belt Fasteners, check out the latest blog post from Flexco’s very own Michelle Graves.
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June 13, 2023
Taking your conveyor belt splicing in-house for your food-processing operations is easier than you think. And, thanks to advancements in technology, turnaround time from accident to solution is faster than ever, resulting in huge time and cost savings.
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May 02, 2022
Frequent cleaner replacements really add up. Read how the Flexco Elevate® IOT platform can deliver the automated, real-time belt cleaner monitoring capability needed to create a digital service record and help maintenance teams perform proactive service to improve their bottom line.
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An Iron Ore Mine in Northern Canada was facing huge downtime costs from a damaged steel cord belt. By contacting their local Flexco Territory Manager, they were able to get their belt back into operation and avoid a complete shutdown. Read about it in our latest application story!
A major airport in Southeast Asia was outsourcing their belt splicing to a water-cooled press service. Over time, splice quality was diminishing, and safety concerns were mounting. After hosting Flexco for an in-house seminar, the maintenance team decided to utilize the Novitool® Aero® Splice Press and Pun M™ Mobile Punch in their next moment of downtime, saving airlines and passengers from a massive logistical nightmare.
A coal transport facility from the eastern United States needed a fast-acting solution to get their steel cord belts back up and running. Downtime incidents were consistently destroying their profit margin, so they knew it was time to make a change. See how they were able to find a solution in our Real-Life Result.
A major protein processing company was constantly dealing with poor belt splice quality. In turn, they were facing major conveyor belt downtime, mounting costs, and serious safety concerns. How did they turn it around? Find out in our latest Real-Life Result!
An iron ore mine in Australia struggled with extreme carryback on an incline
conveyor, leading to costly cleanup efforts, belt misalignment, and safety hazards.
Flexco and a distributor installed a CBS Continuous Blade Secondary Cleaner and EZ-
Air Tension Kit, reducing maintenance needs, improving belt tracking, and eliminating
safety risks.